Process industry focused topics; Chemical Manufacturing, Oil and Gas, Renewables.
HTHA stands for High Temperature Hydrogen Attack, which is a degradation mechanism that affects steels exposed to hydrogen at elevated temperatures and pressures. HTHA can cause cracking and failure of the steel, especially in welds and stressed areas¹. HTHA occurs when atomic hydrogen penetrates the steel and reacts with the carbon present to form methane … More What is HTHA?
Quality assurance and quality control are two important aspects of ensuring the quality of work and maintenance in any industry, including chemical manufacturing. The nuclear industry has developed a system to ensure the quality of work and maintenance in a nuclear power plant, which can be adapted to the chemical manufacturing industry as well. Here … More Improving Quality in the Chemical Manufacturing Plant
Inspection port plugs are devices that allow access to the inside of insulated pipes, vessels, tanks, or equipment for non-destructive testing (NDT) and personnel safety purposes. They are usually installed on the outside of the insulation jacket and can be removed and reinserted without damaging the insulation or the equipment. Types of Inspection Port Plugs … More How to Manage Inspection Port Plugs in Oil and Gas Refineries
When conducting risk assessments for chemical manufacturing plants, insurance company risk engineers often make recommendations to enhance safety and reduce potential risks. Here are some common risk reduction suggestions: Implementing these recommendations can significantly reduce the risk profile of chemical manufacturing plants, enhancing overall safety and ensuring compliance with industry standards
Developing a program to ensure Process Safety Management (PSM) coordinators are well-trained is essential. Here’s a structured approach: Program Overview: Training for PSM Coordinators I. Introduction II. Program Goals III. Target Audience IV. Curriculum Design V. Training Methods VI. Assessment VII. Certification VIII. Resources IX. Ongoing Support X. Reporting and Documentation XI. Continuous Improvement XII. … More How much training do PSM Coordinators need?
Let’s create a plan for a chemical manufacturing company to foster a culture of openness in reporting risk issues among the engineering team. To make this plan engaging and informative for engineers, I’ll structure it in a clear and actionable manner. 1. Leadership Commitment: 2. Risk Reporting Channels: 3. Training and Awareness: 4. Reporting Incentives: … More Creating a culture of Risk Openess
Axial flux electric motors are a fascinating technology with significant potential in the energy industry. These motors offer unique advantages compared to traditional radial flux motors, making them suitable for various applications. Let’s delve into the details: Axial Flux Electric Motors: An Overview Axial flux electric motors, also known as pancake motors or disc motors, … More Axial Flux Motor Basics
Let’s provide a detailed explanation of Unconfined Vapor Cloud Explosions (UVCE) with a focus on the specific risks associated with this phenomenon. Unconfined Vapor Cloud Explosions (UVCE): A Comprehensive Explanation Introduction: Unconfined Vapor Cloud Explosions (UVCE) are a significant concern in the energy industry, especially when dealing with the release of flammable gases or liquids … More Unconfined Vapor Cloud Explosions
In the context of a petrochemical manufacturing plant, “in cabinet” combustible gas detectors play a crucial role in managing risks. These detectors are typically installed within cabinets or enclosures where electrical or control equipment is housed. They help identify and mitigate the potential risks associated with the accumulation of combustible gases in these enclosed spaces. … More Understanding “In Cabinet” combustible gas detection
Let’s discuss brine spills in soil during oil and gas production. How can they be predicted, prevented and managed? Predicting, preventing, and managing brine spills in soil during oil and gas production is crucial for minimizing environmental impact and ensuring safe operations. As an engineer, let’s break down these aspects in detail: Remember, adherence to … More Managing Brine Spills in Soil
Energy Risk Engineering Insights 