Process industry focused topics; Chemical Manufacturing, Oil and Gas, Renewables.
Let’s discuss berm design for flammable liquid storage tanks in a petrochemical plant. Berms play a crucial role in containing and managing potential spills or leaks from storage tanks, particularly when dealing with flammable liquids. They serve as a protective barrier to prevent the spread of hazardous materials and reduce the risk of fire or … More Berms for Flammable Liquids
Let’s discuss TAN in a refinery operation. TAN stands for Total Acid Number, and it is an important parameter in refinery operations. The Total Acid Number measures the acidic constituents present in a petroleum product or crude oil. It indicates the amount of acidic compounds, such as organic acids and sulfuric acid, in the sample. … More TAN – the basics of Total Acid Number
Let’s discuss management of organizational changes in PSM covered facilities. Managing organizational changes in PSM (Process Safety Management) covered facilities requires careful planning, communication, and coordination to ensure the safety and effectiveness of the changes. Here are some key considerations when managing organizational changes in PSM covered facilities: It is important to note that the … More Management of Organizational Changes in PSM covered facilities.
Let’s discuss a model MOC program in a petrochemical plant. A Management of Change program is an essential element in ensuring the safe and effective operation of industrial facilities, particularly in high-risk industries like petrochemicals. It helps manage modifications or changes to processes, equipment, procedures, and personnel that may impact safety, operations, or the environment. … More Management of Change
Let’s discuss Layer of Protection Analysis in a petrochemical plant. Layer of Protection Analysis (LOPA) is a risk assessment method commonly used in the process industries, including petrochemical plants, to evaluate and manage potential hazards. LOPA helps identify and analyze the layers of protection that prevent or mitigate the consequences of a hazardous event. Here’s … More LOPA – Stacking up the Protection
Let’s discuss a risk matrix for a refinery PHA. A risk matrix is a valuable tool used in Process Hazard Analysis (PHA) to assess and prioritize risks based on their severity and likelihood. It helps refinery operators and engineers make informed decisions regarding risk mitigation strategies. Here’s a step-by-step guide to creating a risk matrix … More Refinery Risk Matrices
Let’s discuss a sulfadation study at a refinery. Sulfadation is a common issue in refineries and refers to the corrosion caused by the presence of sulfur compounds in various process streams. Sulfur compounds can be present in crude oil, fuel gases, and other hydrocarbon streams, and their presence can lead to the formation of corrosive … More Understanding Sulfadation in a Refinery
Let’s discuss CUI at refineries. CUI stands for Corrosion Under Insulation, and it is a significant challenge in refineries and other industrial facilities. CUI occurs when moisture becomes trapped between insulation material and the underlying metal surface, leading to corrosion and potential structural damage. Refineries use insulation materials to maintain process temperatures, prevent heat loss, … More Corrosion Under Insulation Basics
Let’s discuss a PSV deferral program in a refinery. A PSV (Pressure Safety Valve) deferral program in a refinery refers to a systematic approach implemented to temporarily defer the maintenance or replacement of pressure safety valves under specific circumstances. The goal of such a program is to manage the maintenance activities while maintaining the overall … More Pressure Safety Valve Testing Deferrals
Let’s discuss managing dead leg risks in petrochemical plants. Managing dead leg risks in petrochemical plants is crucial to ensure the safety and integrity of the plant’s operations. A dead leg refers to a section of piping or equipment that has little or no flow, which can lead to several potential risks, including corrosion, fouling, … More Dead Leg Risks in Petrochemical plants
Energy Risk Engineering Insights 